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Disinfection and Sterilization

Unit 6 · Topic 16Disinfection and Sterilization
1.Overview & Pathophysiology

Reusable equipment and the care environment can carry microorganisms from one client to another. Reprocessing breaks this link in the chain of infection (infectious agent → reservoir → portal of exit → mode of transmission → portal of entry → susceptible host).

Key definitions

TermMeaning
CleaningRemoval of visible soil and organic material (blood, secretions) with water, detergent, or enzymatic products. Always the first step — organic material shields microbes and inactivates disinfectants
DisinfectionElimination of many or all pathogenic microorganisms, except bacterial spores, on inanimate objects
High-level disinfection (HLD)Kills all microorganisms except large numbers of bacterial spores
Intermediate-level disinfectionKills mycobacteria, most viruses, and vegetative bacteria, not spores
Low-level disinfectionKills most vegetative bacteria and some viruses and fungi
SterilizationDestruction of all forms of microbial life, including spores
AntisepsisReduction of microorganisms on living tissue (skin, mucosa) with an antiseptic
DecontaminationMaking an item safe to handle (removing or inactivating pathogens)

The core difference: sterilization kills spores; disinfection does not.

Microbial resistance, from most to least resistant: prions → bacterial spores (e.g., Clostridioides difficile, Geobacillus) → mycobacteria (tuberculosis) → nonenveloped (small) viruses → fungi → vegetative bacteria → enveloped viruses (e.g., HIV, influenza).

Spaulding classification — the processing level depends on the risk of infection from the item's use.

CategoryContactExamplesRequired processing
CriticalEnters sterile tissue or the vascular systemSurgical instruments, scalpels, implants, urinary and cardiac catheters, needlesSterilization
SemicriticalContacts mucous membranes or nonintact skinEndoscopes, laryngoscope blades, respiratory therapy and anesthesia equipment, vaginal specula, some probesMinimum high-level disinfection
NoncriticalContacts intact skin onlyBlood pressure cuffs, stethoscopes, bedpans, bed rails, crutches, thermometers (skin/axillary)Low-level (or intermediate) disinfection
2.Assessment Findings

Nurses assess before using any sterile or reprocessed item:

  • Package integrity: intact, dry, no tears, holes, or stains; sealed properly
  • Chemical indicator on the package has changed color
  • Expiration or event-related shelf life per facility policy
  • Storage conditions: clean, dry, off the floor, away from sinks and splash
  • Any doubt about sterility → consider the item contaminated and do not use

Event-related sterility: a properly packaged sterile item remains sterile until an event compromises it (moisture, damage, dropping, contamination), not simply because time passes. Facilities may still assign dates. A wet package is contaminated because moisture wicks microorganisms through the wrap.

3.Diagnostics

Sterilization is verified by monitoring:

IndicatorWhat it shows
Physical (mechanical)Time, temperature, pressure recorded for each cycle
Chemical indicators (tape, strips, integrators)Changed color → package was exposed to the process; does not prove sterility
Biological indicatorsSpore tests — Geobacillus stearothermophilus for steam (and hydrogen peroxide gas plasma); Bacillus atrophaeus for ethylene oxide and dry heat. Growth = sterilization failure
Bowie-Dick testDaily air-removal test for prevacuum steam sterilizers
4.Medical Management

Sterilization methods

MethodTypical parametersUse and cautions
Steam under pressure (autoclave) — moist heat121 °C (250 °F) about 15 psi: 15–30 minutes (30 minutes for wrapped items in a gravity-displacement sterilizer); prevacuum 132 °C (270 °F) for 4 minutesPreferred method: fast, cheap, nontoxic, reliable. For heat- and moisture-stable items (metal instruments, linens). Not for heat-sensitive plastics or electronics
Dry heatAbout 170 °C for 60 minutes, 160 °C for 120 minutes (standard texts give 160–180 °C for 1–2 hours)Powders, oils, glass, sharp instruments that dull or corrode with moisture; slow
Ethylene oxide (EO) gasLow temperature (about 37–63 °C)Heat- and moisture-sensitive items (plastics, endoscope accessories, electronics). Toxic, flammable, carcinogenic; needs long aeration before use
Hydrogen peroxide gas plasmaLow temperature, short cycleHeat-sensitive items; no toxic residue; cannot process cellulose (paper, linen) or liquids
Liquid chemical sterilantsPeracetic acid, prolonged glutaraldehyde immersionImmersible heat-sensitive items; must be used immediately (not stored sterile)
RadiationIndustrialSingle-use disposables from manufacturers

Prions (e.g., Creutzfeldt-Jakob disease) resist standard sterilization; instruments from suspected cases need special reprocessing or disposal per policy.

Disinfectants

AgentLevel / useCautions
Glutaraldehyde (2%)High-level disinfection of endoscopesIrritates skin, eyes, and airways; use with local exhaust ventilation, gloves, eye protection
Ortho-phthalaldehyde (OPA)High-level disinfectionStains skin and proteins; rare anaphylaxis after cystoscopy
Hydrogen peroxide (stabilized, accelerated)High-level or intermediateEye damage with splashes
Sodium hypochlorite (bleach)Environmental surfaces, blood spills, C. difficile rooms (sporicidal at high concentration)Corrodes metal, irritates airways; never mix with ammonia or acids (toxic gas). Make fresh dilutions
Alcohol (60–90% ethyl or isopropyl; 70% common)Intermediate-level for small noncritical items (thermometers, stethoscopes, vial tops)Flammable; evaporates quickly; not sporicidal; poor on soiled surfaces
Quaternary ammonium compoundsLow-level; floors, furniture, noncritical equipmentInactivated by organic matter
PhenolicsIntermediate/low-level surfacesNot for infant bassinets or incubators (hyperbilirubinemia)

Blood and body fluid spills: wear gloves (and other PPE as needed), absorb the spill, clean, then disinfect with an EPA-registered disinfectant or freshly diluted bleach — commonly 1:100 (about 500 ppm) for small spills on nonporous surfaces, 1:10 (about 5,000 ppm) for large spills or before cleaning in labs. Follow the product's contact time.

Antiseptics for skin

  • Alcohol-based chlorhexidine (more than 0.5% chlorhexidine gluconate with alcohol) is preferred for surgical site preparation and vascular catheter insertion in most adults; allow to dry completely (fire risk with alcohol in the operating room)
  • Povidone-iodine is an alternative (e.g., chlorhexidine allergy, mucous membranes); needs time to dry to work; check for a prior reaction to povidone-iodine (shellfish or contrast reactions do not predict one)
  • Chlorhexidine is avoided on mucous membranes, the middle ear, meninges, and in some premature infants

Older teaching named povidone-iodine as the standard skin preparation; current US guidance favors alcohol-based antiseptics, with chlorhexidine-alcohol most often used.

5.Nursing Interventions

Listed in priority order.

  1. Protect yourself: wear appropriate PPE (gloves, eye protection, gown) when cleaning and handling chemicals; ensure ventilation for glutaraldehyde and bleach
  2. Clean before disinfecting or sterilizing — remove organic matter at the point of use (pre-cleaning), keep instruments moist until reprocessed
  3. Match the process to the Spaulding category; single-use devices are never reprocessed on the unit
  4. Check every sterile package before opening (intact, dry, indicator changed, not expired per policy)
  5. Follow manufacturer instructions for dilution, contact time (the surface must stay wet for the full time), and storage of disinfectants
  6. Dedicate noncritical equipment to clients on contact precautions, or clean and disinfect between clients
  7. Clean the environment from clean to dirty and from high to low; use sporicidal agents (bleach) for C. difficile rooms
  8. Store sterile items in closed cabinets, clean and dry, rotating stock (first in, first out)
  9. Report sterilizer failures or positive biological indicators so affected loads can be recalled
6.Client Education
  • Home disinfection: use household bleach diluted according to the label with cool water; never mix bleach with other cleaners
  • Clean reusable home devices (nebulizer parts, CPAP masks and tubing, glucose meters) per manufacturer instructions; air-dry completely
  • Personal items such as thermometers should be cleaned with alcohol between uses and not shared when possible
  • Dispose of home sharps in a puncture-resistant container (see Topic 17)
7.Complications & Red Flags
ProblemWhat to watch for
Outbreaks linked to reprocessingClusters of infection after endoscopy or bronchoscopy (inadequate cleaning or HLD)
Chemical exposureEye, skin, and airway irritation; asthma from glutaraldehyde; burns
Toxic gasMixing bleach with ammonia or acids → chloramine or chlorine gas
EO residueTissue burns and irritation if aeration is incomplete
Surgical fireAlcohol-based prep not dry before drapes and electrocautery
Using a compromised itemWet, torn, or expired package, or no indicator change
8.High-Yield Points
  • Sterilization kills all microbes including spores; disinfection kills most pathogens but not spores
  • Clean first — organic matter blocks disinfection and sterilization
  • Spaulding: critical → sterilize (enters sterile tissue or blood: scalpel, urinary catheter); semicritical → high-level disinfection (mucous membranes: endoscopes); noncritical → low-level (intact skin: BP cuff, stethoscope, thermometer)
  • Steam autoclave: 121 °C (250 °F) at about 15 psi (15–30 minutes) or prevacuum 132 °C for 4 minutes; preferred method
  • Dry heat: 160–180 °C for 1–2 hours — powders, oils, glass, metal
  • Ethylene oxide = low-temperature gas for heat-sensitive items; toxic, needs aeration
  • Glutaraldehyde = HLD for endoscopes; ventilation and PPE
  • Blood spills: absorb, clean, then diluted bleach (1:100 small, 1:10 large)
  • Biological indicator (spore test) is the only direct test of microbial kill; chemical indicator shows exposure only
  • Wet or torn sterile package = contaminated
  • Skin antisepsis: alcohol-based chlorhexidine is preferred; let it dry

Country Notes

United States

  • Disinfectants used on surfaces must be EPA-registered; liquid chemical sterilants and high-level disinfectants for devices are cleared by the FDA. CDC/HICPAC's Guideline for Disinfection and Sterilization in Healthcare Facilities (2008, with updates) is the reference standard.
  • Temperatures in US references are often given in °F (121 °C = 250 °F; 132 °C = 270 °F).

Philippines

  • Central sterile supply departments follow DOH infection prevention and control guidance; in smaller facilities, boiling may still be used for disinfection of some items when autoclaves are unavailable — boiling is disinfection, not sterilization.
  • Household bleach concentrations vary by brand; always calculate dilution from the label's sodium hypochlorite percentage.

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