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Reusable equipment and the care environment can carry microorganisms from one client to another. Reprocessing breaks this link in the chain of infection (infectious agent → reservoir → portal of exit → mode of transmission → portal of entry → susceptible host).
| Term | Meaning |
|---|---|
| Cleaning | Removal of visible soil and organic material (blood, secretions) with water, detergent, or enzymatic products. Always the first step — organic material shields microbes and inactivates disinfectants |
| Disinfection | Elimination of many or all pathogenic microorganisms, except bacterial spores, on inanimate objects |
| High-level disinfection (HLD) | Kills all microorganisms except large numbers of bacterial spores |
| Intermediate-level disinfection | Kills mycobacteria, most viruses, and vegetative bacteria, not spores |
| Low-level disinfection | Kills most vegetative bacteria and some viruses and fungi |
| Sterilization | Destruction of all forms of microbial life, including spores |
| Antisepsis | Reduction of microorganisms on living tissue (skin, mucosa) with an antiseptic |
| Decontamination | Making an item safe to handle (removing or inactivating pathogens) |
The core difference: sterilization kills spores; disinfection does not.
Microbial resistance, from most to least resistant: prions → bacterial spores (e.g., Clostridioides difficile, Geobacillus) → mycobacteria (tuberculosis) → nonenveloped (small) viruses → fungi → vegetative bacteria → enveloped viruses (e.g., HIV, influenza).
Spaulding classification — the processing level depends on the risk of infection from the item's use.
| Category | Contact | Examples | Required processing |
|---|---|---|---|
| Critical | Enters sterile tissue or the vascular system | Surgical instruments, scalpels, implants, urinary and cardiac catheters, needles | Sterilization |
| Semicritical | Contacts mucous membranes or nonintact skin | Endoscopes, laryngoscope blades, respiratory therapy and anesthesia equipment, vaginal specula, some probes | Minimum high-level disinfection |
| Noncritical | Contacts intact skin only | Blood pressure cuffs, stethoscopes, bedpans, bed rails, crutches, thermometers (skin/axillary) | Low-level (or intermediate) disinfection |
Nurses assess before using any sterile or reprocessed item:
Event-related sterility: a properly packaged sterile item remains sterile until an event compromises it (moisture, damage, dropping, contamination), not simply because time passes. Facilities may still assign dates. A wet package is contaminated because moisture wicks microorganisms through the wrap.
Sterilization is verified by monitoring:
| Indicator | What it shows |
|---|---|
| Physical (mechanical) | Time, temperature, pressure recorded for each cycle |
| Chemical indicators (tape, strips, integrators) | Changed color → package was exposed to the process; does not prove sterility |
| Biological indicators | Spore tests — Geobacillus stearothermophilus for steam (and hydrogen peroxide gas plasma); Bacillus atrophaeus for ethylene oxide and dry heat. Growth = sterilization failure |
| Bowie-Dick test | Daily air-removal test for prevacuum steam sterilizers |
| Method | Typical parameters | Use and cautions |
|---|---|---|
| Steam under pressure (autoclave) — moist heat | 121 °C (250 °F) about 15 psi: 15–30 minutes (30 minutes for wrapped items in a gravity-displacement sterilizer); prevacuum 132 °C (270 °F) for 4 minutes | Preferred method: fast, cheap, nontoxic, reliable. For heat- and moisture-stable items (metal instruments, linens). Not for heat-sensitive plastics or electronics |
| Dry heat | About 170 °C for 60 minutes, 160 °C for 120 minutes (standard texts give 160–180 °C for 1–2 hours) | Powders, oils, glass, sharp instruments that dull or corrode with moisture; slow |
| Ethylene oxide (EO) gas | Low temperature (about 37–63 °C) | Heat- and moisture-sensitive items (plastics, endoscope accessories, electronics). Toxic, flammable, carcinogenic; needs long aeration before use |
| Hydrogen peroxide gas plasma | Low temperature, short cycle | Heat-sensitive items; no toxic residue; cannot process cellulose (paper, linen) or liquids |
| Liquid chemical sterilants | Peracetic acid, prolonged glutaraldehyde immersion | Immersible heat-sensitive items; must be used immediately (not stored sterile) |
| Radiation | Industrial | Single-use disposables from manufacturers |
Prions (e.g., Creutzfeldt-Jakob disease) resist standard sterilization; instruments from suspected cases need special reprocessing or disposal per policy.
| Agent | Level / use | Cautions |
|---|---|---|
| Glutaraldehyde (2%) | High-level disinfection of endoscopes | Irritates skin, eyes, and airways; use with local exhaust ventilation, gloves, eye protection |
| Ortho-phthalaldehyde (OPA) | High-level disinfection | Stains skin and proteins; rare anaphylaxis after cystoscopy |
| Hydrogen peroxide (stabilized, accelerated) | High-level or intermediate | Eye damage with splashes |
| Sodium hypochlorite (bleach) | Environmental surfaces, blood spills, C. difficile rooms (sporicidal at high concentration) | Corrodes metal, irritates airways; never mix with ammonia or acids (toxic gas). Make fresh dilutions |
| Alcohol (60–90% ethyl or isopropyl; 70% common) | Intermediate-level for small noncritical items (thermometers, stethoscopes, vial tops) | Flammable; evaporates quickly; not sporicidal; poor on soiled surfaces |
| Quaternary ammonium compounds | Low-level; floors, furniture, noncritical equipment | Inactivated by organic matter |
| Phenolics | Intermediate/low-level surfaces | Not for infant bassinets or incubators (hyperbilirubinemia) |
Blood and body fluid spills: wear gloves (and other PPE as needed), absorb the spill, clean, then disinfect with an EPA-registered disinfectant or freshly diluted bleach — commonly 1:100 (about 500 ppm) for small spills on nonporous surfaces, 1:10 (about 5,000 ppm) for large spills or before cleaning in labs. Follow the product's contact time.
Older teaching named povidone-iodine as the standard skin preparation; current US guidance favors alcohol-based antiseptics, with chlorhexidine-alcohol most often used.
Listed in priority order.
| Problem | What to watch for |
|---|---|
| Outbreaks linked to reprocessing | Clusters of infection after endoscopy or bronchoscopy (inadequate cleaning or HLD) |
| Chemical exposure | Eye, skin, and airway irritation; asthma from glutaraldehyde; burns |
| Toxic gas | Mixing bleach with ammonia or acids → chloramine or chlorine gas |
| EO residue | Tissue burns and irritation if aeration is incomplete |
| Surgical fire | Alcohol-based prep not dry before drapes and electrocautery |
| Using a compromised item | Wet, torn, or expired package, or no indicator change |
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